Diesel Fuel Tank Monitoring System: Sensors for Accurate Fuel Level Tracking

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Discover the latest in diesel level sensors and tank level monitoring systems designed to enhance accuracy in fuel management. Ideal for fleet operators, industrial applications, and environmental compliance. Optimising Diesel Fuel Efficiency: The Role of Advanced Tank Level Sensors.

Optimizing Diesel Fuel Efficiency: The Role of Advanced Tank Level Sensors

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Let’s face it – diesel prices are at record highs in Middle Eastern countries! In this scenario, even a drop in fuel wastage would mean significant costs, especially if you own a large fleet or operate industrial or agricultural machinery that runs on diesel.

This is where the importance of accurate diesel level measurement cannot be overstated! But how, you’d wonder? Presenting to you state-of-the-art diesel tank level monitoring sensors by Escort Monitoring Systems Group!

The sensors provide precise measurements of the amount of diesel fuel present in the vehicle’s tank, giving you real-time insights into your fleet’s fuel consumption compared to actual engine hours in different modes – normal, idling or overload. This will help you identify and prevent instances  of unnecessary vehicle idling or overloading which can result in significant fuel consumption and increased costs.

Our sensors are powered by advanced technologies such as Bluetooth Low Energy (BLE) and GPS that enable you to track the accurate location of your vehicles and detect inefficient driving patterns. By installing a sensor in the fuel tank of your vehicle, you can detect potential fuel thefts and lower your fleet operation costs significantly.

Let’s understand how you can optimise diesel fuel efficiency by using hi-tech fuel tank sensors by Escort Monitoring Systems Group.

Learn more about Diesel level sensor.

Understanding Diesel  Level Sensors

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Our diesel level sensor is an advanced technological device that measures the amount of diesel fuel present in a tank and converts this data into an electrical signal which is sent to a remote fuel monitoring system to monitor and control diesel fuel level. These real-time fuel level recordings, combined with a powerful telematics platform and GPS tracking, give you the following hands-on data:

Diesel level in the vehicle’s fuel tank
Fuel consumption
Vehicle idling
Fuel refilling or drains
Average fuel usage
Fuel theft or pilferage

Installing and configuring a diesel fuel monitoring system has never been easier before!! We bring to you the first-ever “wireless” capacitive fuel level sensor that is set to revolutionise the concept of transport telematics. The sensor measures the current diesel volume in the fuel tank and monitors its changes. It uses a BLE signal for wireless data transfer to any compatible telematics unit or your mobile device via our application.

The key components of a diesel tank level monitoring system are:

Measurement rod to measure different levels of diesel fuel.
Bluetooth module to transmit fuel sensor data to your telematics unit.
Telematics/GPS tracker to monitor the precise location of the vehicle.
GSM modem transmits data received from the Bluetooth to your device.

Advantages of Diesel Tank Level Monitoring

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Fuel sensors used in diesel tank level monitoring are radically transforming the way fleet managers are improving their fuel efficiency and reducing costs. Let’s understand the key benefits of fuel level monitoring.

Remote fuel level monitoring. When you have a large fleet of vehicles or machinery running on diesel, manually keeping a tab on their fuel consumption can be inaccurate, time-consuming, costly and error-prone. Fuel sensors allow you to remotely track diesel levels in the tank and make data-driven decisions.
Get access to real-time data. No historical data to assess and take action upon!! A fuel tank level sensor gives you real-time visibility of diesel levels, sending instant alerts when the fuel level is unexpectedly low or a leakage occurs in the system.
Prevent fuel theft. One of the primary uses of diesel fuel level monitoring is the ability to detect and deter fuel theft and pilferage. You read that right! You’d be surprised to know that fuel theft accounts for a minimum of 7% of the total fuel budget and if you cannot prevent this, it can result in significant financial losses.Our fuel level sensor comes with a GPS tracker that will record any unexpected drop in diesel level in the tank and send you an instant alert. With this, you can track the amount of fuel pilferage, location and timing of the theft. Having this data hands-on will enable you to detect such threats and take preventive measures.
Vehicle mileage tracking. GPS tracking enables you to monitor the vehicle’s actual mileage trip-wise – no more wrong calculations, no more assumptions! With mileage tracking, you can identify uneconomical routes that might be consuming too much fuel. This will help you in efficient route planning.
Improved Fuel Efficiency. Diesel tank level monitoring provides detailed insights into fuel consumption, enabling you to identify and address problems as they may arise. By keeping a tab on overall fuel usage and eliminating pilferage, you can improve fuel efficiency in the long run – resulting in significant cost savings.
Environmental protection and compliance. By achieving increased fuel efficiency and preventing wastage, you can comply with regulations regarding environmental protection and sustainability.

Struggling with soaring fuel costs? Our cutting-edge fuel tank level sensor has helped fleet operators minimise wastage and abuse by 90%. So you can optimise fuel efficiency and reduce your costs by 15% to 30%.

Types of Diesel Tank Level Sensors

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Here is a sneak peek into three of the most common types of diesel tank-level sensors.

Float Fuel Sensor
The sensor comes pre-installed in the vehicle’s fuel tank and is connected to a potentiometer. When there is a change in the diesel level in the tank, the position of the float sensor also changes and causes a change in resistance. This causes the sensor’s output voltage to change and the data reflects on the vehicle’s dashboard.While you can get real-time fuel level data using a float sensor, it does not aid in remote diesel fuel monitoring.

Capacitive Fuel Sensor
Considering significant inefficiencies in diesel fuel management, fleet operators are now seeking wireless capacitive fuel level sensors such as TD-BLE from Escort Monitoring Systems Group. It does not require any wired connection and can be installed effortlessly. Being wireless, the sensor also reduces the risk of tampering or vandalism.The fuel level data is transmitted wirelessly via Bluetooth Low Energy (BLE) technology and directly to your remote fuel monitoring system.  It is compatible with standard trackers like GLONASS and GPS and also works with satellite navigation systems to provide you with accurate vehicle location details and other real-time data.The sensor precisely measures the height of the diesel fuel column in the fuel sensor as well as in the tank. The data is recorded based on the time the capacitator gets charged as the fuel fills up the space between the two tubes in the measuring system (see image above).

Ultrasonic Fuel Sensor
This type of fuel sensor has a wired connection with a GPS tracking system and functions as a transmitter. It is installed at the bottom of the outside wall of the fuel tank and transmits ultrasonic impulses. This signal travels to the fuel’s surface and back, indicating the height of the fuel column.

Selecting the Diesel Tank Level Monitoring System

Finding the right diesel tank level monitoring system does not have to be rocket science – you just need to keep your fuel monitoring requirements in mind. This will enable you to save money and time spent on monitoring your fuel consumption patterns and aid in faster response time. This translates to significant cost savings and greater fuel efficiency.

Some of the key factors you should consider here are:

Accuracy levels

Escort Monitoring Systems Group presents a one-of-a-kind diesel level sensor that has a high accuracy rate of 99.5%. Accurate diesel level measurements can help you reduce wastage, eliminate fuel theft, and save costs.

Size of the fuel tank

When choosing a fuel level sensor, you must consider the fuel tank’s dimensions, i.e., its shape, height and width. This is important to ensure the optimum functioning of the sensor.  For instance, a capacitive sensor must be installed a little higher than the fuel tank’s height. This type of device is ideal  for unshaped tanks, whereas an ultrasonic sensor is right  for a narrow diesel tank.

Type of diesel fuel

The type of fuel level sensor you install should depend on the type of diesel your vehicle uses and its viscosity, pour point, etc. These factors may impact the performance of the sensor in accurately measuring fuel levels.

Ease of use & compliance

The diesel tank level monitoring system should be easy  to install and monitor while also complying with the requirements of the Technical Regulations of the Customs Union 021/2011.

Installing and Maintenance Tips

Here are some diesel-level sensor installation and maintenance tips that can help ensure optimum performance, high accuracy and longevity.

Before installing the sensor, you must drain all the diesel from the tank and remove fuel vapours, if any.
Always follow the manufacturer’s instructions when installing, calibrating or maintaining the sensor. Otherwise, it may compromise the device’s performance and impact accuracy.
The sensor must be compatible with the type of diesel fuel your vehicle uses.
Perform tank calibration after installing the fuel sensor, recording values with the tank empty and full.
Periodically inspect the sensor for any physical damage or corrosion. This will help you detect and rectify the problems on time, preventing further damage.
The probe electrodes must be regularly cleaned to eliminate contaminants and ensure precise readings.
Calibrate the fuel sensor from time to time, ensuring accurate measurements while keeping in mind the age of the components, environmental factors, and fuel properties.
Do not expose the sensor to extreme temperatures, shock, excessive moisture or vibration.

Conclusion

Diesel tank level monitoring sensors play a pivotal role in precisely measuring fuel levels and usage patterns across a broad range of applications and industries. Our fuel level sensors stand ahead of traditional fuel monitoring systems with high levels of accuracy, versatility and reliability. This makes them an essential component for effective fuel management, improved efficiency, and cost savings.

Escort Monitoring Systems Group prides having a dedicated R&D division that allows us to design a comprehensive line of fuel-level sensors and peripheral devices. Our objective is to help our clients efficiently manage their fleet operations while reducing fuel costs by up to 30% and improving efficiency. And this has been possible with an outstanding fuel level measurement precision of 99%!

Book a demo today!

Frequently Asked Questions

How do diesel-level sensors improve fuel management?
Diesel-level sensors are advanced technological devices that allow fleet managers to monitor fuel usage, analyse efficiency and range, and identify discrepancies in the fuel system. This aids in better fuel management, minimising vehicle downtime, pilferage, and costs.

Can diesel tank level monitoring systems be used in any diesel storage tank?
Yes; diesel level monitoring systems can be seamlessly used in any type of fuel tank, including that of vehicles and industrial or agricultural machinery.

Is there any option for wireless diesel tank level monitoring?
Escort TD-BLE is a first-of-its-kind wireless diesel tank level monitoring sensor that is powered by Bluetooth Low Energy (BLE) and GPS technology. It records fuel level data in real-time and transmits it via Bluetooth for remote monitoring. As the sensor is wireless, it is easier to install and also eliminates the risk of tampering or vandalism.

How often do diesel tank level sensors need to be calibrated or replaced?
You should calibrate the sensor from time to time considering various factors like the age of the device, type of diesel fuel and other environmental factors. There is no need to change the diesel level sensor unless it fails calibration and no longer provides accurate readings.

Regularly inspecting and cleaning the sensor can help ensure improved performance and longevity.

What factors should be considered when installing a diesel tank level sensor?
Some of the important factors you should consider when installing a fuel level sensor are:

The type of diesel fuel and its viscosity, pour point and other properties.
The dimensions of the fuel tank, including its size.
The fuel tank must be completely free of diesel before installing the sensor and there should be no fuel vapour inside.
Check the compatibility and installation needs carefully.
Take into consideration environmental conditions such as exposure to direct heat, harsh temperature or excessive moisture.

How long does the installation process take?
If all preparatory tasks are completed before starting the installation, setting up the fuel sensor and GPS tracker should take
no longer than three hours. This timeframe includes sensor and tank calibration, and integrating the fuel sensor with the GPS tracker.

Can drilling a tank be safe?
Drilling a fuel tank is entirely safe if specific precautions are taken, such as emptying the fuel tank beforehand. It’s also crucial
to release any vapors in the tank, especially if the vehicle runs on gasoline rather than diesel. Furthermore, the Escort fuel level sensor is certified for explosion protection, making it suitable for transporting explosive goods.

Will drilling a tank lead to losing warranty?
Vehicle manufacturers generally offer warranties for the engine but not for the fuel tank. Additionally, the fuel tank
is constructed from aluminum, making it quite delicate. As a result, fleet technicians have to replace the fuel tank every six months due to numerous incidents. Frequently, the fuel tank gets damaged when the driver maneuvers a semi-trailer over high curbs.